#ROUTER SLED PLANS HOW TO#
#ROUTER SLED PLANS PRO#
#ROUTER SLED PLANS PLUS#

This sled is very useful for making lap joints, tenons, style doors, rail doors, and other precise end grain cuts. The assembled sled lets you pass your router back and forth in an XY-plane to consistently flatten an entire slab.

#ROUTER SLED PLANS PRO#

It is very similar in operation to the Fulton Rail Guide Coping Sled PRO but a bit pricier. Care And Use This innovative kit provides the necessary hardware to build a large-capacity router sled for flattening slabs. I Finished this top with BLO and spar Urethane. This is another coping sled from Woodpeckers. If you look closely you can see what a 2' carbide router bit does to aluminum when you slip. Here is the complete slab I was finishing. This section is a closeup of the board with cleaned up and untouched areas. Using the sled is very simple, just set the router to the desired depth and push it across the bridge. Here is the router sled I slapped together. The bridge is constructed the same was as the base, except is has a slot in the center for the router bit to pass through. The sole is precisely flattened for smooth running over your workpiece. The slides are dual purpose, they insure the base is flat and they provide an elevated surface for the bridge to rest on. This solid brass made knob holds the blade firmly and makes the blade very stable while you run the plane. The bottom is a single layer and the sides are two layers screwed together, & to the base with drywall screws. Since I have never used a router sled before, I decided to make a small one and use it to make some tops for my role-away tool chests. MICROJIG woodworking project plans using table saws, router tables, band saws, and jointers. One night while surfing SawmillCreek, I stumbled across a post that referenced a simple shop made tool called a router sled that wold let me flatten a bench top or any other large wood surface with tools I already have. Slab Flattener and then show you how I use mine. I only have a 13″ planer, so I thought I would have to wait till i got a bigger planer, or pay someone else to plane the top. In this video I go over the process I use to make a DIY Router sled a.k.a. See the Care and Use tab for the instructions and plan.Ī way to flatten slabs without buying a costly flattening mill.Eventually I plan to build a workbench with a hard maple top. 360 SLED KIT PROJECT PLANS MANUAL: Z2-360-MA INCLUDED ITEMS Parts for ZEROPLAY 360 Sled Kit Qty Part A.

If you don’t already have a proper surface to support the jig, the instructions include an easy-to-follow plan for building a supporting frame with risers that can be adjusted to accommodate workpieces of varying thickness. To build the router sled, you’ll need nominal 1 1/2' electrical metallic tubing (EMT), tools and a router with a suitable flattening bit.

#ROUTER SLED PLANS HOW TO#

The wheels strung onto U-bolts form the glide mechanisms that allow the router carrier to travel along the rails. How To Make A Router Sled To Flatten LARGE Slabs The hottest trend in interior design these days is live edge slab table. Slab Flattening Mill - 2x4 Capacity SKU: SLBFLT-2X4. It includes a CNC-routed Baltic birch router carrier and a pair of trunnions, as well as U-bolts, hex nuts, washers and nylon wheels. Cut a rectangle out of the middle of this piece so the bit will. The plans I made fit my router, but you can modify to fit your router.

#ROUTER SLED PLANS PLUS#

The bottom of your sled should be the width of the base of your router, plus 1/4'. The assembled sled lets you pass your router back and forth in an XY-plane to consistently flatten an entire slab.Ĭombined with materials you supply, the kit offers an excellent option for milling live-edge tabletop slabs that are too large for a conventional thickness planer and jointer, or for projects using wood with difficult grain such as crotch wood, burls or knots. This shopmade router jig, designed by Hollywood star Nick Offerman, levels thick slabs to create Nakashima-style tabletops and other unique pieces. I used this circle saw and this trac k, but you could use a table saw as well. This innovative kit provides the necessary hardware to build a large-capacity router sled for flattening slabs.

Router sled plans